Solder Sphere

Solder Bar

Solder Paste

 

 

 

 

Spec of Solder Sphere

1.  Standard Solder Sphere

The solder alloy compositions are available on your request.

TIN LEAD TYPE

TIN LEAD TYPE

 Tin  (Sn)

Lead (Pb)

Silver (Ag)

Melting Point ( ℃ )

Eutectic

Solidus

Liquidus

  A3

10

90

--

--

275

302

       B1

62

36

2

179

--

--

       A1

63

37

--

183

--

--

           * Solder ball composition follow the JIS Z3282 specification.

 

LEAD-FREE TYPEE

LEAD-FREE TYPE

  Tin   (Sn)

Silver (Ag)

Copper (Cu)

Melting Point ( ℃ )

Eutectic

Solidus

Liquidus

* C1

balance

3.5

--

221

--

--

        D7

balance

1.0

0.5

--

220

225

        D3

balance

3.0

0.5

--

217

219

        D5

balance

3.8

0.7

--

217

219

        D1

balance

4.0

0.5

--

217

219

           * Patent Free   
            

 

Lead-Free Patent No..

Countries

Patent No

Japan

JP 3,296,289

Japan

JP 3,353,662

American

USP 6,179,935B1

Germany

DE 19,816,671C2

  back to top

 
2.   Low Alpha Solder Sphere

Normal Lead (Pb)

10~100 CPH/cm2

Low Alpha (Pb)

less than 1.0 CPH/cm2

Ultra-Low Alpha (Pb)

less than 0.1 CPH/cm2  

ULA Grade

SULA Grade

Spec.

Spec.

Pb-Sn

0.1 CPH/cm2

0.005 CPH/cm2

  back to top

3.   Electro-Plating BGA Solder Sphere

 

  back to top

 

Diameters Tolerance & Spheroid Tolerance

Diameters

Diameters Tolerance

Spheroid Tolerance

0.76mm ( 30 mils)

±0.015 mm (± 0.6mils)

Within 1.5%

0.65mm ( 25 mils)

±0.015 mm (± 0.6mils)

Within 1.5%

0.60mm ( 24 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.50mm ( 20 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.45mm ( 18 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.40mm ( 16 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.35mm ( 14 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.30mm ( 12 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.25mm ( 10 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.20mm (  8 mils)

±0.010 mm (± 0.4mils)

Within 1.5%

0.15mm (  6 mils)

±0.005 mm (± 0.2mils)

Within 1.5%

0.10mm (  4 mils)

±0.005 mm (± 0.2mils)

Within 1.5%

0.075mm (  3 mils)

±0.005 mm (± 0.2mils)

Within 1.5%

 

Note: If your requirements is different from those specified in the

display, please informs us of the detail specification. We can usually

meet your requirements.

Available Packing

Diameters

Qty / Bottle

Bottle /

Inner Box

Inner box

/ Carton

Qty /

Carton

Carton Dimension

0.76mm ( 30 mils)

250kpcs

(A) 6

(C) 20

(A)10

(C) 1

(A) 15 kk pcs

(C)  5 kk pcs

(A)

(C)

0.65mm ( 25 mils)

250kpcs

0.60mm ( 24 mils)

250kpcs

0.50mm ( 20 mils)

500kpcs

(A) 30 kk pcs

(C) 10 kk pcs

0.45mm ( 18 mils)

1,000kpcs

(A) 60 kk pcs

(C) 20 kk pcs

0.40mm ( 16 mils)

1,000kpcs

0.35mm ( 14 mils)

1,000kpcs

0.30mm ( 12 mils)

1,000kpcs

(A)10

(B)10

(C)35

(A)10

(B) 6

(C) 1

(A) 100 kk pcs

(B)  60 kk pcs

(A)

(B)

(C)

0.25mm ( 10 mils)

1,000kpcs

0.20mm ( 8 mils)

1,000kpcs

0.15mm ( 6 mils)

1,000kpcs

0.10mm ( 4 mils)

1,000kpcs

0.075mm ( 3 mils)

1,000kpcs

The packing quantities are available on your request. 

 Dimensions of Carton box :  

(A)   395(W) x 300 (L) x 460(H) mm x 10 Case

                  (B)   395(W) x 300 (L) x 280(H) mm x 6 Case

                  (C)   395(W) x 275 (L) x 105(H) mm

                      ※There is no inner box in the carton of (C) type.

                  Dimensions of Inner box :

                        280(W) x 185 (L) x 85(H) mm

          

Solder spheres are packaged in ESD containers with a desiccant and fill in inert Nitrogen.

 

Storage and Handling

Clean and dry environments are required for solder spheres storage.

         Probing of solder spheres in containers with fingers or other implements can damage the solder spheres by changing its shape, scoring its surface or contaminating its surface by skin oils. Shelf life of all solder spheres, stored in sealed ESD containers that are not agitated, is 1 year (12months).

Products are stored in environment below

   Temperature  : 25 +/- 5 ℃

   Humidity         : <60 %RH

 

  

Reflow Profile

Recommend reflow profile is as below. In order to optimize the process for your specific application, experimentation is recommended.

TIN LEAD TYPE

Tin Lead Assemble

Average Ramp Up Rate

3 ℃/second max

Preheat Temperature

100℃~ 150℃

Preheat Time

60~120 Seconds

Peak Temperature

220℃~ 225℃

Time within 5 ℃ of actual Peak temperature

10~30 Seconds

Ramp Down Rate

6 ℃/second max.

Time 25 ℃ to Peak Temperature

6 minutes max

 

LEAD-FREE TYPE

Lead-Free Assemble

Average Ramp Up Rate

3 ℃/second max

Preheat Temperature

150℃~200℃

Preheat Time

60~180 Seconds

Peak Temperature

245℃~260℃

Time within 5 ℃ of actual Peak temperature

20~40 Seconds

Ramp Down Rate

6 ℃/second max.

Time 25 ℃ to Peak Temperature

8 minutes max

 
 
  © 2008 Profound Material